Multi-Sensor Monitoring of a Catch Basin at DOW
Germany’s first advanced multi-sensor Structural Health Monitoring (SHM) system by combining real-time leak detection with high-precision movement and settlement monitoring.
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Multi-Sensor Monitoring
with big data
for data-driven decision making
Extend service life, minimize downtime
Regular reports enable TÜV extension
Highest
environmental protection
with 24/7 system check
for maximum safety
Modular
Monitoring Network
Multi-sensors for monitoring leaks, movements, corrosion, humidity, etc.
TEX-Sky
Monitoring Cloud
Time-synchronized database for correlation of results
Advanced Multisensor Monitoring for SHM 4.0
Big data monitoring enables data-driven decisions to optimize maintenance and extend the service life of critical containment systems and infrastructures.
Extend service life, minimize downtime
Texplor’s modular multi-sensor system monitors leaks, movement, and corrosion 24/7, providing real-time anomaly detection and regular reports to ensure maximum operational safety and efficiency.
Big Data Management
for data-driven decision-making
Modular System
Scalability from single to network multi-systems
Monitoring Reports
To extend service inspections and prolong service life
Award Winning Technology
Our Multi-Sensor Monitoring System has won GOLD in the Emerging Technology category at the Tank Storage Awards. We are honored to be recognized among the industry’s most innovative solutions, and this award is a testament to the power of Big-Data Monitoring Technology in asset integrity and risk management.
One system for multiple industries
Simplify complex monitoring with a single solution tailored to your industry. Boost efficiency and transform your maintenance strategy.
Chemical industry
Tank farms, tank catch basins, concrete basins, old and new infrastructures
Power industry
Power plants, dams, drilling rigs, wind turbines, storage facilities, etc.
Mining
Old and new containment systems for valuable resources
Landfills
Large basins made of HDPE geomembranes / liners
Water and wastewater management
All types of reservoirs or ponds for the storage of liquids
Infrastructure
Bridges, buildings, railways, tunnels, marine structures, etc.
Global leaders from various industries trust Texplor’s Monitoring systems
Texplor’s Multi-Sensor-Monitoring is an innovative, 24/7 system for equipment like secondary containments, tanks or waterproofing systems. This system can be used to retrofit existing equipment, increase safety and enables the optimization of inspection intervals.”
Manfred Nachbar-Zielinski
DOW Chemical, HWDTC
Advanced Modular Network
Our modular monitoring solutions are tailored to your needs and integrate seamlessly into new or existing systems.
Leakage
Leak Monitoring with the MSS® technology
- Customizable for all types of containment systems
- Sensors certified for 100 years
- Each sensor covers
between 1,000 – 3,000 m2 - pH 1 – 14 resistant, withstand pressures > 10 MPa
- ISO 9001 certified production
Movement
Millimeter Movement Monitoring with the TEXtant® GNSS technology
- Easily track movements, inclinations or settlements
- Autonomous TEXtant® GNSS stations
- Daily automatic processed data in X-Y-Z with millimeter accuracy
- Up to 4 antennas per GNSS station
Corrosion
Electrochemical corrosion monitoring in reinforced concrete (in testing)
- Early detection of poor concrete quality and corrosion risks
- Sensors directly connected to reinforcement steel
- Applicable to new and existing concrete basins
- Field tests conducted at two DOW plants
- Planned completion of test phase: 2026
Add-Ons
Integration of additional sensors
- Humidity: Monitoring humidity between two concrete structures
- Accelerometers: Detect vibrations, tilts and movement changes
- Pressure: Monitoring the loads applied to the structure
- Weather data: Temperature, wind, humidity
- Fluid metrics: Temperature, acidity, etc.
- Customer sensors
Advanced Monitoring Technology
How it works
Multi-Sensor SHM
for tanks and tank basins
Monitoring entire tank farms with various parameters, for maximum control and to prolong it’s maintenance intervals.
Multi-Sensor SHM
for containment systems
Monitoring of concrete basins and soil basins with geomembranes. Highest environmental protection and safeguarding valuable resources.
Have a closer look:
Proven in Over 40 Installations Worldwide
Steel Tank, Germany
- Chemical industry installation (Client: DOW)
- 1 steel tank for conductive liquids
- MSS® Leakage Monitoring system
- Integrated into TEX-Sky® Monitoring Cloud
- 8 FGM® sensors installed in special mounting sleeves
- Monitored area: 1,800 m²
- TÜV Nord–approved system with compliant reporting
- Benefits: Extended regulatory service intervals, 24/7 system supervision, customised reporting
Liner Basin, Germany
- Chemical industry installation (Client: DOW)
- 1 newly constructed concrete basin with liquid-applied liner sealing
- MSS® Leakage Monitoring system
- Integrated into TEX-Sky® Monitoring Cloud
- 8 MSS® SingleFlex sensors
- Monitored area: 7,000 m²
- TÜV Nord–approved system with compliant reporting
- Benefits: Extended regulatory service intervals, 24/7 system supervision, customised reporting
Concrete Basin, Germany
- Chemical industry installation (Client: DOW)
- Electrochemical corrosion monitoring in reinforced concrete basins
- Corrosion Monitoring system (pilot implementation)
- Sensors directly connected to reinforcement steel in new and existing basins
- Monitored area: approx. 4,000 m²
- Integrated into TEX-Sky® Monitoring Cloud
- Benefits: Early detection of corrosion risk zones, clear distinction between intact and corroded areas, targeted inspection and maintenance planning
Catch Basin, Germany
- Chemical industry installation (Client: DOW)
- Concrete catch basin with integrated tank containment
- MSS® Leakage Monitoring and TEXtant® GNSS Movement Monitoring
- Integrated into TEX-Sky® Monitoring Cloud
- Leak detection sensor grid and GNSS-based displacement monitoring
- Monitored area: approx. 4,000 m²
- TÜV Nord–approved multi-sensor system with compliant reporting
- Benefits: Early leak detection, millimeter-accurate movement tracking, extended inspection intervals
Mining Basins, Chile
- Mining facility installation (Client: BHP)
- 7 new production basins (double-liner construction)
- Storage of highly acidic process liquids (pH < 1)
- MSS® Leakage Monitoring system
- 88 MSS® CombiModules, 4 central control units, 9 outdoor cabinets
- Monitored area: 144,300 m²
- Local database for secure data storage
- Benefits: 24/7 automated leak detection, protection of valuable resources, enhanced environmental safety
Bridge, France
- Infrastructure monitoring at the Aquitaine Bridge (Partner project with Cerema)
- TEXtant® GNSS Movement Monitoring system
- Integrated into TEX-Sky® Monitoring Cloud
- 1 TEXtant® GNSS station with GNSS antenna
- Operational since 04/2022
- Daily millimeter-accurate displacement results (X, Y, Z – UTM)
- Automated PPP-based data processing
- Benefits: Autonomous GNSS monitoring, early detection of structural movement trends
GNSS Station, Austria
- Geodetic monitoring station in the Austrian Alps
- TEXtant® GNSS Movement Monitoring system
- Integrated into TEX-Sky® Monitoring Cloud
- 1 TEXtant® GNSS station with GNSS antenna
- Daily millimeter-accurate displacement results (X, Y, Z – UTM)
- Autonomous PPP-based processing (reference-free)
- Continuous multi-constellation GNSS observations
- Benefits: Autonomous GNSS monitoring, long-term millimeter accuracy, continuous observation of tectonic movement trends
Landslide-prone Slope, Germany
- Mining site monitoring (Client: Basalt AG)
- Slope stabilization monitoring above mining operations
- TEXtant® GNSS Movement Monitoring system
- 2 autonomous solar-powered TEXtant® GNSS stations
- 6 GNSS antennas installed across the slope
- Daily displacement results (X, Y, Z – Gauss-Krüger)
- Automated data transmission and customized reporting
- Benefits: Automatic daily results, early detection of slope instability, 24/7 autonomous operation in remote areas
Landfill, China
- Ash storage landfill (Client: Shanghai Rightway Ltd.)
- Double-liner basin construction for ash storage
- MSS® Leakage Monitoring system
- 46 MSS® CombiModules installed
- Monitored area: 90,000 m²
- Local database for secure data storage
- Benefits: 24/7 sealing integrity monitoring, enhanced environmental protection, reliable local data management
Railways, Netherlands
- Railway infrastructure (Client: Zwaluw Zwolse Alliantie)
- Double-liner basin for railway track in a water protection area
- MSS® Leakage Monitoring system
- 60 MSS® CombiModules installed
- Semi-permanent monitoring concept
- Monitored area: 88,000 m²
- Benefits: Monitoring and reporting at planned intervals, reduced on-site infrastructure (no monitoring computer), assurance of liner integrity
Powerplant, Netherlands
- Powerplant facility (Client: RWE)
- Coal storage geomembrane basin
- MSS® Leakage Monitoring system
- 158 MSS® CombiModules installed
- Monitored area: 172,000 m²
- Local database for secure data storage
- Benefits: Long-term sealing assurance, maintenance interval up to 6 years, annual system check and reporting
Gypsum Basin, China
- Gypsum plant facility (Client: Shanghai Shengyi Technology Co., Ltd.)
- 1 basin for storage of acidic process liquids
- MSS® Leakage Monitoring system
- 16 MSS® CombiModules installed
- Monitored area: 58,000 m²
- Local database for secure data storage
- Benefits: 24/7 sealing integrity monitoring, enhanced environmental protection, reliable local data management
In-Depth Project Case Studies
Leak Monitoring at DOW’s New Concrete Basin
Texplor’s MSS® Leak Monitoring System ensures 24/7 real-time monitoring, early leak detection, and extended inspection intervals, enhancing safety while minimizing downtime and costs.
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First Automated Leak Monitoring of a Tank Farm at Dow
Texplor’s TÜV Nord-approved leak monitoring system ensures 24/7 real-time detection, optimizing maintenance and extending tank service life.
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Permanent leak monitoring of an ash storage landfill liner pond
Highest environmental protection for another large landfill site in another significant Chinese city, Zibo.
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Precise Movement Monitoring at the Aquitaine Bridge in France
TEXtant® GNSS station on the Aquitaine Bridge in Bordeaux. A validation project with Cerema delivering daily millimeter-accurate movement results since 2022.
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Asia Minor GNSS Network Project
This open scientific initiative delivers daily X-Y-Z displacement results from autonomous GNSS stations across Asia Minor, supporting research on tectonic dynamics and seismic activity.
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Safeguarding Copper Mining Operations with Advanced Leak Monitoring
First installation of Sealing Integrity Monitoring system in Chile, South America.
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Sealing Integrity Monitoring of liner basin in gypsum plant
Permanent integrity control of a geomembrane basin in a gypsum plant in Kailin, China
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Sealing Integrity Monitoring for coal storage geomembrane
Texplor’s longest running Sealing Integrity Monitoring installation is in the Netherlands in Europe.
Read MoreTEX-Sky Monitoring Cloud
The TEX-Sky Monitoring Cloud centralizes multi-sensor data into a time-synchronized database, enabling 24/7 system control and daily insights.
24/7 System check
Permanent status of the object
Time-synchronized
Data-base
Correlated data for pattern recognition and root cause analysis
Alarm Function
Immediate response to anomalies
Networking the data makes all the difference
TEX-Sky provides secure, centralized access to all results and stations, allowing for customized evaluations and comprehensive analytics.
ALL RESULTS IN ONE PLACE
All measurement data is documented along a common time axis. By linking different sensor readings over time, TEX-Sky Monitoring offering a holistic view. This synchronization reveals patterns and relationships across parameters.
COMPREHENSIVE REPORTING
- Monthly Reports: Detailed system checks, sensor status updates, and alarm logs.
- Annual Reports: Comprehensive summaries of monthly data, tailored for regulatory bodies like TÜV, insurers, and governments.
- Alarm Notifications: Instant alerts for anomalies, ensuring a quick response.
Recognized Technical Approval
Texplor’s Multi-Sensor Monitoring System is TÜV Nord–approved and enables continuous integrity monitoring with compliant reporting, supporting extended inspection intervals and optimized maintenance planning.
Customized Evaluations
Our time-synchronized database integrates multi-sensor data, enabling precise correlation of various parameters. This allows for tailored analyses, helping customers identify how different factors interact and influence structural behavior.
User-friendly monitoring interface
- Secure access via username and password
- Up-to-date results and downable data sets
- Monthly center point mapping and diagrams
- Comprehensive visualizations, including Gauss-Krüger and UTM coordinates
Texplor Multi-Sensor Monitoring
in numbers
1,210,000m2
Total leakage monitoring Square meters
661
Leak sensors in
operation
11
TEXtant® GNSS stations online
44
Projects
worldwide
Texplor stands for certified quality
Bundled and summarized:
Presentations in PDF format
MODULAR MULTI-SENSOR MONITORING
Advanced SHM solutions to extend service life, reduce costs, and enhance safety in the chemical industry.
TEXTANT® MILLIMETER MOVEMENT MONITORING
Easily track movements automatically with the TEXtant® GNSS Network.
LEAK MONITORING FOR CONTAINMENT SYSTEMS
Superior risk management to protect the environment and safeguard valuable resources.
For more presentation material please visit our media page.
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