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First Automated Leak Monitoring of a Tank Farm at DOW Chemical

Germany’s First Automated Tank Leak Monitoring Extends Service Life

Texplor proudly announces the installation of its advanced automatic leakage monitoring system at DOW’s Stade facility in Germany. This innovation enhances environmental protection, optimizes maintenance schedules, and extends the service life of industrial tanks.

Project Highlights

  • Containment System: Tank covering 1,800 square feet
  • Technology: MSS® Leak Monitoring System
  • Client: DOW Chemical, Germany
  • Key Benefit: Optimized maintenance and extended inspection intervals

Why DOW Chemical Choose Texplor’s Monitoring System?

DOW implemented this system to extend inspection intervals, reduce maintenance costs, and eliminate unnecessary downtime. The Leak Monitoring System is approved by the technical inspection agency TÜV Nord, ensuring compliance with technical regulations while improving operational efficiency. Continuous monitoring is provided through the TEX-Sky Monitoring Cloud, offering 24/7 automated leak detection, real-time alerts, and secure data access.

Advanced Multi-Sensor Monitoring

Texplor’s MSS® Leak Monitoring System features eight sensors that detect leaks in real-time. A central computer processes data instantly, providing continuous insights. The processed data is uploaded to the TEX-Sky Monitoring Cloud, ensuring secure data storage and 24/7 monitoring. Retrofitted into the existing tank farm, it enhances maintenance efficiency and minimizes risks. The Multi-Sensor Monitoring System is explosion-proof, making it suitable for use in the chemical industry.

The eight leak sensors, which are installed around the tank, are installed in special mounting sleeves.

With our TÜV-certified Multi-Sensor Monitoring system, clients don’t have to empty their tanks or manually check for leaks every five years. Instead, they just review our data, get a report, and keep operations running. Our 24/7 monitoring proves the containment is safe, meets regulations, and even helps extend the facility’s lifetime.”

Bastian Merten, MSc.
CTO, Texplor Group

Optimized Maintenance & Cost Savings

DOW benefits from an automated system that eliminates frequent manual inspections and minimizes operational downtime. They receive:

  • Monthly system status reports
  • Annual containment system assessments
  • TÜV Nord-approved reports extending service intervals

By extending inspection intervals, the system optimizes maintenance schedules, reducing costs and ensuring uninterrupted operations.

Inspection and approval of the monitoring systems by the German technical inspection agency TÜV Nord at DOW’s facility in Stade.

Certified System – Setting New Standards

Texplor’s Leak Monitoring System is TÜV Nord approved and meets stringent industry standards. Integrated with TÜV Nord-certified standards and Texplor’s ISO 9001-certified processes, it ensures maximum operational safety. The system supports predictive and preventive maintenance (PPM) with real-time anomaly detection and regular reporting. Early issue detection safeguards assets and maintains regulatory compliance. The convincing overall system ensures regulatory compliance through annual reports compiling monthly insights and continuous monitoring, eliminating unnecessary downtime and optimizing maintenance efficiency.

With our latest innovative Multi-Sensor Monitoring system, we can accurately detect and assess the tightness of storage tanks, monitor the integrity of the entire containment basin, and track even millimeter-scale movements. This ensures early detection of potential risks, enhancing safety and reliability in storage operations.”

Ernst Geutebrueck, PhD.
CEO, Texplor Group

Multi-Sensor Monitoring for Tanks and Catch Basins

This is how the multi-sensor monitoring system for tank farms works: synchronous monitoring of the parameters of leaks, movements, corrosion and additional sensors.

Future-Proof System with Modular Extensions

Texplor’s system is fully scalable. Additional multi-sensors, including corrosion and movement sensors, can be integrated into the central computer and TEX-Sky Monitoring Cloud. Similar expansions have been implemented at other DOW Chemical projects. More data points enhance asset monitoring, providing a comprehensive overview for predictive maintenance strategies.

Partner with Texplor

With over 30 years of global expertise, Texplor is setting new industry standards in industrial tank monitoring. Collaborate with us to enhance safety, reduce costs, and extend the lifespan of your assets.

Bastian Merten, CTO

 +49 (0)160 66 03 381
 bastian.merten@texplor.com
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environmental MSS technology sealing integrity monitoring SHM TEX-Sky monitoring cloud